Laser Welding Machine
Laser types and operating principles

Gas lasers

Gas lasers using many gases have been built and used for many purposes. They are one of the oldest types of laser.

The helium-neon laser (HeNe) emits at a variety of wavelengths and units operating at 633 nm are very common in education because of its low cost.

Carbon dioxide lasers can emit hundreds of kilowatts at 9.6 ¦Ìm and 10.6 ¦Ìm, and are often used in industry for cutting and welding. The efficiency of a CO2 laser is over 10%.

Argon-ion lasers emit 458 nm, 488 nm or 514.5 nm.

Carbon monoxide lasers must be cooled but can produce up to 500 kW.

A nitrogen transverse electrical discharge in gas at atmospheric pressure (TEA) laser is an inexpensive gas laser producing UV Light at 337.1 nm.

Metal ion lasers are gas lasers that generate deep ultraviolet wavelengths. Helium-silver (HeAg) 224 nm and neon-copper (NeCu) 248 nm are two examples. These lasers have particularly narrow oscillation linewidths of less than 3 GHz (0.5 picometers),making them candidates for use in fluorescence suppressed Raman spectroscopy.

Chemical lasers

Chemical lasers are powered by a chemical reaction, and can achieve high powers in continuous operation. For example, in the Hydrogen fluoride laser (2700-2900 nm) and the Deuterium fluoride laser (3800 nm) the reaction is the combination of hydrogen or deuterium gas with combustion products of ethylene in nitrogen trifluoride.

Excimer lasers

Excimer lasers are powered by a chemical reaction involving an excited dimer, or excimer, which is a short-lived dimeric or heterodimeric molecule formed from two species (atoms), at least one of which is in an excited electronic state. They typically produce ultraviolet light, and are used in semiconductor photolithography and in LASIK eye surgery. Commonly used excimer molecules include F2 (fluorine, emitting at 157 nm), and noble gas compounds (ArF (193 nm), KrCl (222 nm), KrF (248 nm), XeCl (308 nm), and XeF (351 nm)).

Solid-state lasers

Solid state laser materials are commonly made by doping a crystalline solid host with ions that provide the required energy states. For example, the first working laser was a ruby laser, made from ruby (chromium-doped sapphire).

Neodymium is a common dopant in various solid state laser crystals, including yttrium orthovanadate (Nd:YVO4), yttrium lithium fluoride (Nd:YLF) and yttrium aluminium garnet (Nd:YAG). All these lasers can produce high powers in the infrared spectrum at 1064nm. They are used for cutting, welding and marking of metals and other materials, and also in spectroscopy and for pumping dye lasers. These lasers are also commonly frequency doubled, tripled or quadrupled to produce 532nm (green, visible), 355nm (UV) and 266nm (UV) light when those wavelengths are needed.

Ytterbium, holmium, thulium, and erbium are other common dopants in solid state lasers. Ytterbium is used in crystals such as Yb:YAG, Yb:KGW, Yb:KYW, Yb:SYS, Yb:BOYS, Yb:CaF2, typically operating around 1020-1050 nm. They are potentially very efficient and high powered due to a small quantum defect. Extremely high powers in ultrashort pulses can be achieved with Yb:YAG. Holmium-doped YAG crystals emit at 2097 nm and form an efficient laser operating at infrared wavelengths strongly absorbed by water-bearing tissues. The Ho-YAG is usually operated in a pulsed mode, and passed through optical fiber surgical devices to resurface joints, remove rot from teeth, vaporize cancers, and pulverize kidney and gall stones.

Titanium-doped sapphire (Ti:sapphire) produces a highly tunable infrared laser, commonly used for spectroscopy as well as the most common ultrashort pulse laser.

Thermal limitations in solid-state lasers arise from unconverted pump power that manifests itself as heat and phonon energy. This heat, when coupled with a high thermo-optic coefficient (dn/dT) can give rise to thermal lensing as well as reduced quantum efficiency. These types of issues can be overcome by another novel diode-pumped solid state laser, the diode-pumped thin disk laser. The thermal limitations in this laser type are mitigated by utilizing a laser medium geometry in which the thickness is much smaller than the diameter of the pump beam. This allows for a more even thermal gradient in the material. Thin disk lasers have been shown to produce up to kiloWatt levels of power.

Fiber-hosted lasers

Solid state lasers also include glass or optical fiber hosted lasers, for example, with erbium or ytterbium ions as the active species. These allow extremely long gain regions and can support very high output powers because the fiber's high surface area to volume ratio allows efficient cooling. In addition, the fiber's waveguiding properties tend to reduce thermal distortion of the beam. Quite often, the fiber is designed as a double-clad glass fiber. This type of fiber consists of a fiber core, an inner cladding and an outer cladding. The index of the three concentric layers is chosen so that the fiber core acts as a single-mode fiber for the laser emission while the outer cladding acts as a highly multimode core for the pump laser. This lets the pump propagate a large amount of power into and through the active inner core region, while still having a high numerical aperture (NA) to have easy launching conditions. Fiber lasers have a fundamental limit in that the intensity of the light in the fiber cannot be so high that optical nonlinearities induced by the local electric field strength can become dominant and prevent laser operation and/or lead to the material destruction of the fiber.

Semiconductor lasers

Commercial laser diodes emit at wavelengths from 375 nm to 1800 nm, and wavelengths of over 3 ¦Ìm have been demonstrated. Low power laser diodes are used in laser pointers, laser printers, and CD/DVD players. More powerful laser diodes are frequently used to optically pump other lasers with high efficiency. The highest power industrial laser diodes, with power up to 10 kW, are used in industry for cutting and welding. External-cavity semiconductor lasers have a semiconductor active medium in a larger cavity. These devices can generate high power outputs with good beam quality, wavelength-tunable narrow-linewidth radiation, or ultrashort laser pulses.

Vertical cavity surface-emitting lasers (VCSELs) are semiconductor lasers whose emission direction is perpendicular to the surface of the wafer. VCSEL devices typically have a more circular output beam than conventional laser diodes, and potentially could be much cheaper to manufacture. As of 2005, only 850 nm VCSELs are widely available, with 1300 nm VCSELs beginning to be commercialized, and 1550 nm devices an area of research. VECSELs are external-cavity VCSELs. Quantum cascade lasers are semiconductor lasers that have an active transition between energy sub-bands of an electron in a structure containing several quantum wells.

The development of a silicon laser is important in the field of optical computing, since it means that if silicon, the chief ingredient of computer chips, were able to produce lasers, it would allow the light to be manipulated like electrons are in normal integrated circuits. Thus, photons would replace electrons in the circuits, which dramatically increases the speed of the computer. Unfortunately, silicon is a difficult lasing material to deal with, since it has certain properties which block lasing. However, recently teams have produced silicon lasers through methods such as fabricating the lasing material from silicon and other semiconductor materials, such as Indium(III) phosphide or Gallium(III) arsenide, materials which allow coherent light to be produced from silicon. These are called hybrid silicon laser. Another type is a Raman laser, which takes advantage of Raman scattering to produce a laser from materials such as silicon.

Dye lasers

Dye lasers use an organic dye as the gain medium. The wide gain spectrum of available dyes allows these lasers to be highly tunable, or to produce very short-duration pulses (on the order of a few femtoseconds).

Free electron lasers

Free electron lasers, or FELs, generate coherent, high power radiation, that is widely tunable, currently ranging in wavelength from microwaves, through terahertz radiation and infrared, to the visible spectrum, to soft X-rays. They have the widest frequency range of any laser type. While FEL beams share the same optical traits as other lasers, such as coherent radiation, FEL operation is quite different. Unlike gas, liquid, or solid-state lasers, which rely on bound atomic or molecular states, FELs use a relativistic electron beam as the lasing medium, hence the term free electron.